Tech Note | Battery Life and General Sizing

    Realistic Battery Life

    Stationary batteries of all chemistries are usually rated in watts or Ampere-hours (Ah) which indicates the amount of power (current) that can be delivered over a period of time. These ratings are dependent upon operating temperature and depth of discharge.

    They are also rated in terms of expected years of useful service under ideal conditions which is never usually achieved under actual service conditions in the field. This is because of various things such as electrical noise, number of cycles, type of load, temperature and humidity. In North America, in order to have a way of comparing battery life between various products and manufacturers, a somewhat rough estimated life expectancy in terms of years was introduced. The main categories are 5, 10 and 20 year life batteries. In reality these times are never usually achieved except with top of the line Vented Lead-Acid (VLA) and large format Nickel Cadmium (NiCd).

    In the author’s experience, the following is a more realistic life expectancy:

    Small Valve-Regulated Lead-Acid (VRLA)

    Usually 6 or 12 volt multi-cell units under 35 Ah at the 10 hour rate or 140 Watts at the 15 minute rate.

    Designated life 5 years – expected life 3 years

    Various lead acid batteries in a row.

    Medium-size VRLA multi-cell units

    Usually 6 and 12 Volt units, ranging from 30 to 200 Ah at the 8 hour rate and up to 700 Watts at the 15 minute rate.

    Designated Life 10 years. Actual life with UPS applications, 3 years. With Telecom and Utility applications, 5 to 7 years

    Assorted medium-size VRLA (Valve-Regulated Lead-Acid) multi-cell batteries in various form factors, including gray and orange casing styles, designed for industrial and backup power applications.

    Large VRLA multi-cell units

    Usually 2 Volt units, ranging up to around 2000 Ah at
    the 8 hour rate and up to 4000 Watts-per-cell at the 15 minute rate.

    Designated Life 20 years. Actual life with UPS applications, 7 years. With Telecom and Utility applications, 10 years.

    Large VRLA (Valve-Regulated Lead-Acid) multi-cell battery systems shown in steel racks, including one standalone battery unit, designed for industrial backup power and high-capacity energy storage applications.

    Small to medium size VLA single and multi-cell units

    Usually 2 to 8 Volt units, ranging from 100 to 500 Ah at the 8 hour rate and up to 700 Watts-per-cell at the 15
    minute rate.

    Designated life 20 years. Actual life with UPS applications, 10 years. With Telecom and Utility applications, 15 to 18 years.

    Small to medium size VLA (Vented Lead-Acid) single and multi-cell batteries with transparent casing, showing internal plates and terminals, used for backup power and critical applications.

    Large VLA single and multi-cell units

    Usually 2 to 8 Volt units, ranging up to 4000 Ah at the 8 hour rate and up to 4000 Watts-per-cell at the 15 minute rate.

    Designated life 20 years. Actual life with UPS applications, 12 years. With Telecom and Utility applications, 15 to 20 years.

    Large VLA (Vented Lead-Acid) single and multi-cell batteries, including PowerSafe and MCT models, designed for high-capacity backup power applications in critical infrastructure.

    Medium to large stationary Nickel Cadmium (NiCd) Batteries

    Usually 2 to 12 Volt units. NiCd batteries are usually more tolerant of charging abuse and operating conditions. Almost all NiCd batteries used in stationary applications will have a life expectancy of 15 to 20 years

    Medium to large stationary nickel-cadmium (Ni-Cd) batteries used in industrial and backup power applications, featuring rugged construction and long cycle life for demanding environments.

    Please note that the above details are only approximate and very much depend upon operating conditions, particularly, temperature, the type of load, charging methodology and quality of the charger output.

    About Eagle Eye Power Solutions

    Headquartered in Mequon, WI, Eagle Eye Power Solutions is the global leader in combining Critical Power Education, Solutions and Services. With a team of DC Power specialists to draw upon, Eagle Eye Power Solutions works with Utilities and other Critical Power clients to increase reliability, decrease costs, and meet compliance.

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