Built for tough sites and tight spaces, the Doghouse is a compact, always-on DC charger that shrugs off single points of failure. Multiple intelligent Power Modules (iPMs) share the load; if one goes down, the others keep charging—no downtime.
Why Doghouse for Substations & Switchgear
- Always-on architecture — Parallel iPMs distribute load and provide built-in N+1/N+2 redundancy.
- Fast field service — Hot-swappable iPMs (two screws) let you replace a module without taking the charger offline.
- Rugged, portable build — Industrial enclosure and durable components; lightweight enough to position where you need it.
Output Options
- Frames: 400 W or 480 W
- 24 V: 10–40 A
- 48 V: 10–40 A
- 130 V: 4–16 A
Fewer Boxes, Lower Cost
One chassis with multiple iPMs means less hardware to buy, stock, and maintain while delivering the uptime your DC control power demands.
Key Features
- Circuit boards, wiring harnesses and cases made in the USA for maximum security and reliability!
- Low DC output ripple current – battery eliminator option standard
- AC/DC powered UIM for continued operation without AC
- Heavy-duty steel chassis with high-quality conformal coated circuit boards for moisture protection
- Convection cooled with wide -40 – 70°C (-40 – 158°F) operating range and no fan failure points
- High energy efficiency of > 93% at 240 VAC and > 91% at 120 VAC and full load
- Battery temperature compensation with controlled limits
- Alarms can be individually enabled/disabled, assigned a delay
- SNMP alarming and NTP date/time sync via Ethernet
- Digital Amp/Volt meter standard
- Meets IEEE std 2405-2022
Specifications
| Alarms | Individual critical Dry Contact Alarms |
| Mounting | Wall, shelf, floor, EIA 19-inch rack (front or rear) |
| Communication | Ethernet; 10/100BASE-TX; auto crossover, auto MDI-X; RJ45 connector; support for TCP/IP, NTP, and SNMP Traps; internal web server; ability to be used for networked comm or direct comm (direct connection to a laptop) |
| AC Input | Voltage Range, Rated: 100 – 240 VAC Voltage Range, Operating: 90 – 264 VAC < 100 VAC: Reduced Power Frequency, Rated: 50 – 200 Hz Frequency, Operating: 45 – 205 Hz Phase: Single-phase Efficiency: > 91%, 120 Vac, full load; > 93%, 240 Vac, full load; Power Factor: > 0.98, 120 Vac, full load; > 0.96, 240 Vac, full load Protection: Current limit, surge, transient inrush, under voltage, over voltage |
| DC Output | Voltage Range: 24 VDC: 10 – 40 VDC 48 VDC: 30 – 61 VDC 130 VDC: 75 – 150 VDC Power, Maximum, per iPM: 24 VDC: 400 W 48 VDC: 480 W 130 VDC: 480 W Current, Maximum, per iPM: 24 VDC: 10 A 48 VDC: 10 A 130 VDC: 4 A Current, Rated, per iPM: 24 VDC: 10 A 48 VDC: 8.1 A 130 VDC: 3.3 A Protection: Current limit, short circuit, reverse polarity, surge, transient (lightning) |
| Operating Environment | 24VDC: -40 – 70 °C (-40 – 158 °F) Storage Temperature: -55 – 85 °C (-67 – 185 °F) Humidity Range: 0 – 95%, non-condensing 48VDC, 130VDC: -40 – 70 °C (-40 – 158 °F) > 50°C: reduced power mode Storage Temperature: -55 – 85 °C (-67 – 185 °F) Humidity Range: 0 – 95%, non-condensing |
| 4-Slot Chassis Dimensions | 17.125 x 12.78125 x 17.28125 in. (435 x 325 x 439 mm) 00 lbs. (00 kg) 00 lbs. (00 kg) unloaded |
| 8-Slot Chassis Dimensions | 17.125 x 14.4375 x 30.125 in. (435 x 367 x 765 mm) 00 lbs. (00 kg) 00 lbs. (00 kg) unloaded |
| 16-Slot Chassis Dimensions | 17.125 x 14.46875 x 51.25 in. (435 x 368 x 1302 mm) 00 lbs. (00 kg) 00 lbs. (00 kg) unloaded |
| Certifications | UL/CSA/CEC certified Meets IEEE std 2405-2022 |
Resources & Support
Product Literature
Technical Information
Video Resources
FAQs
What are the mounting options for the charger?
The BC-2500™ Charger can be mounted to the wall, on the floor, on a shelf, or on an EIA 19-inch or 23-inch rack (front or rear).
What kind of batteries are compatible to charge with the BC-2500™?
The BC-2500™ can charge batteries of a wide variety of types. These include Vented Lead-Acid (VLA), Valve Regulated Lead-Acid (VRLA), and Nickel- Cadmium (Ni-Cd).
What operating conditions should the charger be kept in?
The operating temperature range of the unit is -40 – 158oF (-40 – 70oC), and the operating humidity range is 0-95% relative humidity.
What method of cooling does the charger employ?
The BC-2500™ was designed to stay cool by venting air using natural convection, which avoids potential electrical and safety issues which often arise when fans are used.
What is the total weight of the charger per model?
4-slot chassis: 65 lbs. (41 lbs. unloaded) 8-slot chassis: 125 lbs. (77 lbs. unloaded) 16-slot chassis: 296 lbs. (200 lbs. unloaded)
How does the built-in ground fault detection (GFD) work on the BC-2500™?
The ground fault detection system is based on constant current from the battery through the tap strip. It does not use the older way of having two resistors across positive and negative, which is based on voltage. This is because if you change voltage manually and your ground fault isn’t calibrated to that voltage you don’t get as an exact reading.
Secondary with the charger you can do a “mechanical” lock-out disabling the system, in case you have other GFD systems in place. No special tools or programming required to lock-out the GFD.
What does the included remote DC sensing cable do?
The BC-2500™ senses what is coming out of the opposite end of the battery, and finely tunes its voltage output. The BC-2500™ is highly filtered, this feature set only increases the accuracy and performance further.
How much does each iPM module weigh?
The weight of each iPM module is about 6.6 lbs.
Can an iPM be replaced (hot swapped) while the charger is on?
Yes, the charger never needs to be powered down to replace an iPM.
Why does redundancy matter and how does it work?
The redundancy and modular design allows the BC-2500™ to experience various events that might otherwise reduce or cut output like in a typical SCR battery charger. The iPMs work independently to source the load and balance output on a continuous basis. If one of more iPMs are damaged others in the chassis will continue to source the load to keep the station operating as needed until technicians arrive to give aid.
Which components of the BC-2500™ are microprocessor based?
All iPMs have microprocessors that interpret instructions from the UIM and then maintain those instructions as to how to care for the batteries. The UIM also has its own microprocessor for receiving and communicating instructions, as well as alarms. Since they all have their own processors that is what allows multiple failures in one chassis (including the UIM) and the charger will continue to provide DC voltage and current.
Is it possible to load share between multiple chargers?
The BC-2500™ chargers will load share independently, no need for any special cables or added options. As one charger reaches capacity, another will ramp up quickly to support the incoming load. The BC-2500™ chargers are highly filtered to operate as a DC power supply too, so they react extremely fast to load changes to support the load.
What type of NEMA rating does the charger meet?
The BC-2500™ chargers carry a NEMA Type 1 design. Additional certifications that are based on NEMA are found in IEEE which the BC-2500 complies with. The BC-2500™ is also tested and certified by UL/cUL.
What is the rating of the contacts on the BC-2500’s™ alarm relay terminal?
The standard alarm relay contacts are rated for 1A at 30VDC or 0.5A at 120VAC. For the optional Alarm Relay System add-on which has additional relay contacts, these are instead rated for 2A at 150VDC or 120VAC.
For the optional Alarm Relay System, how are the relay contacts wired?
The Alarm Relays have 3 points per alarm, Normally Open, Normally Closed and Common. This depends on the relay that the charger is connected to and what the relay requires. A common installation error is the wires get flipped by accident. If they are, no damage will occur.
For the optional Alarm Relay System, do the contacts change state when
the system powers on/off?
It is critical that the user understands, if AC fails, the alarm board latches and continues functioning. The reason is if AC fails, you want those alarms to stay active and feedback to their SCADA/central operations as to what the state of the charger is currently. If AC returns, the alarms will expire if the values the charger is seeing are within the alarm trigger levels set on the webserver/dashboard. The alarms are self- clearing so if the event expires, the alarm goes away. In addition, every alarm is also recorded, and time/date stamped in the history records.
Where can the optional Alarm Relay System be mounted?
The remote alarm relay box can be mounted on a wall or near the charger if the cable will reach. Avoid mounting it to the side of chassis as a screw or bolt could contact the iPMs. The rack brackets offer a lot of places to anchor it to. It has been tested to work up to 100ft away from the charger.
What type of breakers are in the BC-2500™?
The BC-2500™ comes standard with 10KIAC thermal magnetic breakers on the AC and DC sides. Further, the BC-2500-130V units are equipped with hydraulic magnetic on the DC side. Optional 20KIAC high interrupt are available at an additional fee.
What kind of cyber security features does the BC-2500™ have?
The BC-2500™ utilizes a mechanical switch “Confirm Local Presence” button that only allows for changes when a technician is physically present at the charger. Additional protection comes in the way of IP addresses, passwords, and proprietary software not found for public purchase.
What is the maximum AC input current draw on the BC-2500™?
Use the following equation to calculate the current draw per the AC voltage and the number of iPMs installed: Max AC input current = (480W x iPM Qty x 1.1) / AC voltage.
For example, a filled 8-bay BC-2500™ powered at 240 VAC gives: Max AC input = (480 x 8 x 1.1) / 240 = 17.6 A
A filled 8-bay BC-2500 at 120 VAC gives: Max AC input = (480 x 8 x 1.1) / 120 = 35.2 A
Request Quote
- Pick one option in each dropdown (A‑I) to build your Doghouse part number.
- Click Add Part Number to Request.
The page will refresh and the configurator will reset, that’s normal.
The part number is automatically inserted into the “System Needs & Comments” field of the Request Quote form. - Complete the rest of the form and click Submit.
A sales team member will contact you within one to two (1-2) business days.
Book a BC-2500 Virtual Demo
Schedule a one-hour virtual demo with our resident charger expert – Product Specialist, Lucas Berndt and see for yourself how the BC-2500 industrial charger meets NERC TPL-001-5 compliance.
Complete Your DC Power Solution
PRC-005-6 Battery Operation & Maintenance Compliance
Get trained by industry experts on how battery monitoring can help you meet and maintain compliance with NERC PRC-005-6.
VIGILANT™ Battery Monitor
Experience the revolutionary VIGILANT™ Battery Monitoring System, using advanced sensors and machine learning to predict battery condition. Monitors key parameters like voltage, current, and temperature.
Load Banks
Perform a discharge test with our smart, portable load banks for accurate measurement and reporting of overall battery and individual cell health.